Reliable Cranes for Biogas Plants
In today’s biogas industry, plant operators face increasing pressure to maintain stable biogas and methane production, ensure consistent feedstock quality, and comply with strict environmental and safety standards — all while keeping operational costs under control and improving overall efficiency.
Our cranes help biogas plants overcome these challenges by providing reliable, high-performance handling of all types of biomass. With great design, our cranes handle variations in feedstock composition and minimize manual handling — ensuring smooth and consistent biomass flow throughout the plant.
By optimizing material movement and automating critical processes, our cranes are able to maintain stable gas yields and prevent costly production delays. This makes it easier to balance operational efficiency.
1
High Uptime
Robust mechanical construction, intelligent software, and 24/7 remote monitoring work together to deliver up to 98% documented uptime — ensuring reliable performance when it matters most.
2
Guidance for Optimal Layout
Our engineers help design facilities for efficient fuel flow and reliable operation. By optimizing crane placement and storage layout early, we prevent common bottlenecks and improve overall plant performance.
3
Fully Automated Operation
Advanced sensors, encoders, and laser measurements enable fully autonomous material handling with minimal operator input. The system continuously monitors biomass, adapts to changing conditions, and integrates seamlessly with your plant controls.
Complete Solutions for Long-Term Efficiency
Engineered specifically for the demanding conditions in modern biogas plants, our biogas cranes are designed to deliver reliable handling, smooth operation, and consistently high uptime.
Whether they are used for maintenance work on heavy components or for supporting safe, efficient material handling throughout the plant, our cranes ensure stable performance in environments where durability, precision, and productivity matter.
With our long-standing experience in biogas crane solutions, we combine proven technology with practical, hands-on guidance to ensure every crane is perfectly matched to your plant’s layout, workflow, and performance targets. From early planning to final design, we help you establish efficient material flow, safe lifting routines, and a crane installation that supports a stable biogas production.
Configured for Optimal Material Handling
Polygrab
Built for demanding biomass handling tasks, this heavy-duty poly grab is engineered to tackle irregular materials such as silage, digestate, organic waste, and mixed biomass. Its advanced multi-claw design provides superior grip and control, ensuring stable and precise handling even under tough operating conditions.
Technical Specifications
| Parameter | Specification |
|---|---|
| Lifting Capacity (Grab Volume) | 1–10m3 (standard) — Larger on request * |
| Liftin Capacity (Crane) | 25t* |
| Span | 40m* |
| Lifting Height | 20m* |
| Operation Speed | Up to 30 cycles per hour |
| Service Life | Steel structure: 20–25 years · Mechanical components: ~10 years |
| System Availability | 92% documented uptime (up to 98% with redundancy options) |
| Control System | Fully automated PLC control with laser and sensor integration |
| Remote Support | 24/7 PLC access for troubleshooting and diagnostics |
| Grab types | Polygrab |
| Material Compatibility | Agricultural waste, organic waste, food waste, energy crops, and other biomass types |
| Installation Options | New builds or retrofit in existing facilities |
| Warranty | 24 months standard coverage* |
*DCB also designs custom solutions beyond the scope presented here. We encourage you to reach out with your specific needs or inquiries
| Span / Capacity | 2-3 m | 4 m | 5-6 m | 7-8 m |
| 50-500kg | • | • | • | • |
| 1000 kg | • | • | • | |
| 1600kg | • | • | ||
| 2000 kg | • |
Read Our Client Testimonials
“Assens Fjernvarme chose to collaborate with DCB primarily due to their technical expertise in crane systems and extensive experience in automation. Over time, DCB has professionally supported us from advice to installation and operation, ensuring our crane system—the heart of our production—runs reliably and on schedule.”
Marc Roar Hintze, CEO, Assens Fjernvarme
“Over the past 13 years, Tjæreborg Industri has completed around 30 biomass projects for Danish district heating plants. In most of these, DCB has been our trusted partner for automated crane solutions, ensuring smooth fuel handling and reliable commissioning. Together, we’ve also built a strong service setup that minimizes downtime for our customers — and we expect to continue working with DCB on future projects.”
Leif Hornbak, Sales Director, Tjæreborg Industri A/S
“In 2012, we experienced issues with our previous crane systems and lacked proper support. After contacting DCB, we were met with a constructive and professional approach that quickly got us back in operation. Following a major fire that destroyed two cranes, DCB again proved highly service-minded, flexible, and solution-oriented — providing both temporary and permanent replacements on time. Since then, DCB has been our preferred service partner, consistently delivering reliable solutions and excellent support.”
Brian Støttrup, Operations Manager, Electrical and Control Systems, Aars Fjernvarme
